Assembly & Printing
At Ichi Ban Plastic Industries, we offer comprehensive Assembly & Printing services to complement our moulding and production capabilities. From simple part fitting to complex multi-component assemblies and product branding, our integrated post-moulding solutions help you streamline production, reduce handling, and ensure consistent quality — all under one roof.
Our Capabilities
- Manual & Semi-Automatic Assembly — Skilled technicians and automated setups for accurate component assembly, insertion, and sub-assembly tasks.
- Ultrasonic Welding — Strong and clean bonding for thermoplastic parts without adhesives or screws.
- Heat Staking & Press Fitting — Precision techniques for joining inserts, metal parts, or multiple plastic components.
- Adhesive & Mechanical Assembly — Options for fastening or gluing where structural integrity or design requires it.
- Silk Screen & Pad Printing — High-quality printing for logos, part numbers, and functional markings on flat or curved surfaces.
- Hot Stamping — Durable metallic or color foil imprints with excellent adhesion and visual appeal.
- Labeling & Laser Marking — Permanent product identification and traceability through barcode or serial markings.
- Quality Inspection & Testing — Functional and visual checks to ensure the finished assembly meets exact standards.
Materials We Process
- Thermoplastics — ABS, PP, PC, PA (Nylon), PS, POM, PMMA, and blends such as PC/ABS.
- Elastomers & TPE/TPU — For flexible components and overmoulded parts.
- Glass-Filled & Reinforced Polymers — Handling of tougher engineering-grade materials requiring specialized joining methods.
- Surface-Treated Components — Printed or coated surfaces with pre-treatment compatibility for strong adhesion and color durability.
Applications Across Industries
- Automotive & Transportation — Trim assemblies, button clusters, interior panels, and branded components.
- Consumer Electronics & Appliances — Control panels, display frames, product logos, and decorative accents.
- Medical & Healthcare — Device housings, diagnostic kits, and instrument labels.
- Industrial Equipment — Control unit assemblies, housings, and interface panels.
Why Choose Our Injection Moulding Services
- One-Stop Manufacturing — Integrated from moulding to finishing, reducing lead time and logistics complexity.
- Consistent Quality — In-process inspection and controlled environments ensure reliability and precision.
- Advanced Printing Capabilities — High-resolution, durable finishes that enhance both function and aesthetics.
- Flexible Solutions — From low-volume prototypes to full-scale production runs.
- Customization & Branding — Tailored printing and assembly options to match your brand identity and design intent.
- Experienced Technicians — A skilled workforce dedicated to maintaining high assembly accuracy and finish consistency.
